Special machinery and automation solutions

Our experienced team designs, plans and implements customized automation solutions to meet your needs. Whether handling, processing, packaging machines, automatic measurement, robotics and manufacturing lines, we like to solve your tasks. In the following you will get an insight into unrealized special machines:

Desk for programming of smart meters

Manual work for programming of electricity meters,
portable aluminum table modules,
to insert several Smart-Meters,
Signal of the input and output states over signal lights.
Smart meters provide customers and electricity suppliers
detailed usage data to optimize energy consumption.

Labeling machine for bearings:

Printing machine for the identification of bearings with Data Matrix code,
continuous piece takeover,
Alignment and positioning of workpieces fed,
Touch panel for article selection and system control,
2 integrated industrial inkjet printing systems,
including code quality check with camera system,
Automatic archiving of all the reading results on industrial computer,
Automatically eject the bad parts,
Output of good parts to band,
including industrial control system with touch panel for automatic and manual operation,
Cycle times up to 70 parts / minute.

Packaging machine for bearings:

Fully automatic packaging machine at the end of a production line,
Automatic workpiece transfer with position control,
Aligning and Positioning the supplied parts,
cycle time optimized positionning portal,
automatic size adjustment for an extremely short setup time,
station, including built-in UV curing and Color,
integrated conservation with suction,
multitrack alignment and positioning of the supplied form of packaging,
Insertion of the workpieces in the form of various packages with Scararoboter,
Demagnetization of the packaging units,
Edition of the packaging units to accumulating roller conveyor,
including industrial control system with touch panel for automatic and manual operation,
Cycle times up to 70 parts / minute.

Video inspection machine (color) for bearings:

Fully automatic testing machine with vision system for 100% part inspection,
Automatic workpiece transfer,
automatic transfer of workpieces to follow machine,
Automatic classified ejection of fail parts ,
Fully automatic set-up process in a few minutes,
integrated 9 cameras (color and b & w), including LED lighting.
including industrial control system with touch panel for automatic and manual operation.

Video inspection machine(B&W) for bearings:

Fully automatic testing machine with vision system for 100% part inspection,
Automatic workpiece transfer,
automatic transfer the classified good parts to follow machine,
Automatic classified ejection of fail parts,
including industrial control system with touch panel for automatic and manual operation.

Assembly machine for bearings:

Fully automatic joining machine in the production line,
Automatic workpiece transfer ,
Joining and caulking collated by attachment of parts supplied,
Tactile testing and measurement of workpieces,
Preservation of the workpieces,
Output of error-workpieces on conveyor jam,
Automatic ejection of fail parts,
including industrial control system with touch panel for automatic and manual operation.

Assembly line for car keys:

Semi-automatic system for stand-alone statement,
with a rotating workpiece carrier system with an electronic identification system
with 2 workstations on the assembly of the workpiece carrier,
with automatic station for glue application using SCARA Robots,
with automatic reading station of the codes by image processing system,
automatic programming station for programming the key transponder,
with automatic station for printing and scanning a label production,
with semi-automatic station for assembly and functional testing of the key remote control,
Output workplace for manual removal of the finished key sets,
including industrial control system with touch panel for automatic and manual operation.

Assembly machine for lock cylinder:

Fully automatic machine for the assembly of lock cylinders
Transfers of parts of vibration pots
with automatic joining stations
including industrial control system with touch panel for automatic and manual operation.

Automatic measurement machine with 2 workplaces:

automatic automatic measurement for 100% quality-control,
Automatic workpiece transfer,
integrated conservation with suction,
integrated automatic positional orientation with a camera system,
integrated 2-channel mechanical pressure measurement,
Automatic ejection of fail parts,
2 height adjustable workstations for visual inspection and packaging,
including industrial control system with touch panel for automatic and manual operation.

Packaging Machine:

automatic packaging machine for bearings,
Automatic workpiece transfer
integrated conservation with suction
built-in automatic alignment position with gripper system
integrated portal for cross-range assembly
including industrial control system with touch panel for automatic and manual operation.

Migration from Siemens S5 to S7:

Replacement / update of the control system for automatic milling machine for keys,
Programming of the controller and the NC program,
pneumatic and electrical overhaul of the machines,
Article updated and process optimization.